How do I correctly load the label stock to avoid feeding and printed image alignment offset problems? (LX Series)

How do I correctly load the label stock to avoid feeding and printed image alignment offset problems? (LX Series)

Incorrect loading of the label stock is the number one reason for horizontally or vertically offset images and a variety of other feeding problems. Below is a top view of the printer with the cover open. There are several main areas to watch for when loading label stock. See the graphic below for a brief overview.

1. Fixed Throat Guide.
Make sure the label liner/backing is tight up against the left edge of the fixed throat guide. The throat guide causes the stock to feed straight so make sure the liner is touching this guide. If it is not touching it is possible for the label to "walk" back and forth between the throat guides.

2. Moveable Throat Guide.
Make sure the Moveable Throat Guide is approximately 1mm from the label stock. The guide should not touch or pinch the label stock! You'll notice a rough liner edging on the right side of the stock if the label stock is pinched between the throat guides.

3. Roll tight against Printer.
The left side of the roll should be tight up against the left side of the printer. If this is not tight, it will not matter if the label is correctly fed in between the throat guides. The stock will be twisted as it comes off the roll causing feed problems.

4. Roll Guide.
The Roll Guide should be flipped up and moved to the edge of the right side of the roll. It should not touch the roll. Some rolls may not be evenly rolled from the outer edge to the inner core. There may be some labels protruding near the core. Because of this, it may be possible for the bottom of the roll to be touching the roll guide while the top is not. This can pinch the roll causing feed and offset problems. Make sure that no part of the roll guide is interfering with the label stock.

5. Slack Loop.
The purpose of the roll arm that holds the label stock roll is to maintain a slack loop beneath the roll.  This ensures that the printer is pulling on loose/slack labels instead of pulling labels directly from the roll.  The printer does not have enough grip strength to pull directly from the roll.  This slack loop is normally created automatically.  If you are having problems, confirm that the slack loop is present.

6. Leading-edge parallel to pinch rollers. 
After you have loaded label stock you should verify that the leading edge of the label stock is parallel to the pinch rollers.  The pinch rollers press the label stock against the grit roller beneath.  As the grit roller turns, it will move the label stock forward.

Top View of the LX printer with the cover open.



The loading process is similar for each printer.  Below are videos for the LX2000 and LX900.






Article ID: 45035